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Alignment is the first step and the most prone to error. New shovel teeth often feature a "quick-install" design. During installation, ensure the tooth pin hole is perfectly concentric with the bucket lug hole. Forcing the pin through the hole will cause uneven force on the tooth and accelerate localized wear. The correct approach is to gently place the tooth in its mounting position, shake the bucket to naturally align the holes, then insert the pin. Once you hear a click, pull back to confirm it's locked. A trainer revealed, "Properly aligned shovel teeth can extend their lifespan by an average of 25%."
Pin selection and tightening are crucial. Different shovel tooth models require specific pin diameters. Using a thinner pin instead of a standard one can cause the tooth to loosen, while a thicker pin can crack the lug. After installation, use a torque wrench to check for tightness. The standard torque value is typically indicated on the shovel tooth manual and is generally between 35 and 50 N·m. "During one maintenance session, we discovered that the tooth pins on a loader weren't properly tightened. This caused the teeth to swing as much as 15 degrees during operation, and the teeth wore twice as fast as normal," the maintenance team leader recalled.
Installation order affects overall balance. When installing a multi-tooth bucket, adhere to the "symmetrical installation" principle: install the center tooth first, then move to the sides in sequence to avoid deformation due to uneven force. When replacing a single tooth, check the wear of adjacent teeth. If the difference exceeds 5mm, it is recommended to replace them simultaneously. Otherwise, the new tooth will replace the old one, shortening its service life.
Post-installation commissioning is essential. After starting the loader, operate the bucket with no load and observe whether the teeth swing or make any unusual noises. Lightly shovel material on soft ground to check that the force on each tooth is evenly distributed. If a tooth is found to be entering the soil at an abnormal angle, it may be misaligned during installation and requires readjustment. "These seemingly redundant steps can avoid 80% of usage failures in advance." A veteran driver with 10 years of experience concluded.
West side of National Highway 206, Liuguanzhuang Town, Ju County, Rizhao City, Shandong Province, China