A complete guide to loader bucket cutting edge maintenance: practical tips and precautions to extend life

一、Why is cutting edge maintenance so important?

1.Cost control: The cost of replacing the cutting edge accounts for 40% of the bucket maintenance cost, and regular maintenance can extend the service life by 25%-30%.
2.Efficiency guarantee: Worn cutting edges will increase fuel consumption by 15%-20%, and timely maintenance can maintain efficient excavation.
3.Safety protection:  Cracks or excessive wear may cause parts to fall off, causing safety accidents.

二、 Daily inspection: 5-minute quick diagnosis method

1.Visual inspection
Wear degree: Observe whether the cutting edge is thinning (limit wear depth <000000>le; 15mm)
Crack detection: Focus on the weld and stress concentration area (such as the connection between the cutting edge and the bucket body)
Corrosion: Clean the residual material and check for rust or chemical erosion

2.Tactile inspection
Touch the cutting edge with your hand to feel whether there are burrs or unevenness
Tap the cutting edge to listen to the sound. A crisp sound indicates a good condition, and a muffled sound may indicate an internal crack
Recommended tools: Magnetic flaw detection pen (for hidden crack detection), vernier caliper (measurement of wear depth)

三、Operating specifications: 6 golden rules to avoid damage

1.Correct cutting angle

Hard rock working conditions: Keep the cutting edge at an acute angle of 30°-35° with the ground
Soft materials : The angle can be appropriately increased to 40°-45° to improve efficiency

2.Avoid overloading

The load is recommended to be controlled within the rated value 85%-90%, to prevent edge deformation

3.Reduce hard-to-hard operations

When encountering large rocks, use bucket teeth to crush them instead of digging directly

4.Clean up residues in time

Remove sticky materials (such as clay, concrete) after operation to prevent corrosion

四、Professional maintenance: When is deep maintenance required?

1.Edge repair

When the wear depth reaches 10mm, it can be repaired by surfacing (professional technicians are recommended to operate)

2.Surface strengthening

Regularly spray wear-resistant coatings (such as tungsten carbide) to extend the life by 1-2 times

3.Overall replacement

Replacement is required in the following situations:

✓ Wear depth > 15มม.

✓ Crack length exceeds 1/3 of the edge length

✓ Strength decreases after multiple repairs

สรุป: The maintenance of the loader bucket cutting edge is not complicated. The key is to develop scientific maintenance habits. Through regular inspections, standardized operations and timely repairs, you can significantly reduce maintenance costs while ensuring construction safety and efficiency.